TCB Industrial provides turnkey mechanical and integration services for control system upgrades, plant automation projects, and modernization of aging generation assets.
We support utilities, owners, and OEMs with precise mechanical execution—governor and actuator installations, sensor mounting, enclosure swaps, and conduit routing—working directly alongside electrical and instrumentation teams.
Our modernization specialists understand the interface between mechanical, hydraulic, and control systems, allowing us to deliver seamless upgrades with minimal downtime and full QA traceability.
Core Capabilities
Governor & Actuator Upgrades
Hydraulic power unit (HPU) fabrication and installation, servo motor replacements, stroke calibration, and hydraulic control piping.
Excitation & Protection Systems
Panel and cabinet swaps, foundation and enclosure installation, cooling and ventilation system modifications.
PLC, SCADA & HMI Integration
Mounting and protection for PLC enclosures, marshalling panels, racks, conduit support, and field terminations for sensor arrays.
Instrumentation Installation
Pressure, flow, temperature, and vibration sensors with custom manifolds, impulse tubing, and mechanical protection.
Methods & Approach
Preconstruction
As-built verification, control cabinet mapping, and equipment fit-up review.
Execution
Parallel system staging to allow rollback capability; modular swaps performed under isolation permits.
Testing & Commissioning
Alignment verification, torque checks, and leak testing for hydraulic and mechanical systems prior to energization.
Documentation
Redlined drawings, calibration certificates, and full turnover packages for owner QA/QC and cybersecurity compliance.
